What is a Geared Motor? How Does a Geared Motor Work?

Gear motors, which make a significant contribution to work processes, reduce the speed of the motor and enable it to operate at high torque. Although this type of motor is thought to have a complex operating principle, it actually has a very simple operating principle. If you want to learn more about gearmotors and understand their operating principle, you can check out our content titled “What is a Gearmotor? How Does a Gearmotor Work?” This will help you understand the operating principle of gearmotors and gain insight into their applications.

What is a Geared Motor?

Reducer motors, which are an effective tool for controlling motor speed today, are a type of motor combined with a reducer that reduces the speed of the motor and allows it to operate at a more stable speed.

This type of motor generally operates at low speeds and is preferred for high-torque applications. For this reason, it demonstrates its performance in situations requiring high torque, providing a stable speed at low speeds. Thus, it ensures high efficiency even at low performance levels in work processes. This type of motor is generally preferred in various industries, including conveyor systems, cranes, robotic applications, textile machinery, and food industry equipment.

Why Choose a Geared Motor?

Geared motors offer many advantages in a variety of areas. These advantages increase the desirability of geared motors. These advantages are as follows:

• High Torque and Low Speed: Geared motors are typically motors that can produce high torque at low speeds. Thanks to these characteristics, they deliver highly effective performance in applications that require high torque.
• Stable Speed Control: Geared motors, which offer a major advantage in terms of work, enable the motor to operate at a more stable speed by reducing its speed. This feature facilitates the maintenance of the desired speed in conveyor systems, industrial machines, and other automation applications.
• Energy Efficiency: Geared motors are a highly energy-efficient type of motor because they operate at low speeds. As a result, they can reduce operating costs by half while saving energy.
• Durability and Long Life: Geared motors generally have a structure that can withstand heavy workloads for long periods of time. Thanks to this durable structure, they contribute to longer machine life and reduced maintenance costs.
• Application Diversity: Reducer motors, which offer many advantages, have a wide range of applications. These include industrial automation, transportation systems, cranes, robotic applications, textile machinery, and the food industry.
• Dynamic Control: Geared motors are suitable for dynamic control requirements such as speed control, as well as steering and position control. These features enable them to be used in precise and varied applications.

Working Principle of a Gear Motor

Just as every motor has its own operating principle, gear motors also have their own operating principles. This operating principle directly affects the operation of the gear motor. The operating principle in question is as follows:

• Electricity Initiative

As is well known, gear motors operate on electrical energy. Therefore, the motor requires electrical power to convert electrical energy into mechanical energy.

• Rotation of the Motor

The electrical energy generated creates a magnetic field in the motor’s rotor. This magnetic field sets the rotor in motion, helping it to operate. This initiates mechanical movement, causing the coils and magnets inside the motor to rotate.

• The Function of the Reducer

The rotation of the coils and magnets activates the reducer, which reduces the output speed of the motor. As a result, the motor starts to run.

• Speed Reduction and Torque Increase

As soon as the reducer starts operating, the motor speed decreases while the output torque increases. This allows the motor to operate more efficiently in applications requiring higher torque.

What are the benefits of a reducer motor?

Geared motors offer many advantages over other gear motors. The most notable of these advantages is their ability to be integrated with gears. This feature allows you to simplify your application and reduce engineering costs.

In addition, you can enjoy long-term benefits thanks to the right motor and gear combination. You can also easily move heavy objects with geared motors. This means you use less motor power to drive a specific load.

Where are reducers used?

Gearboxes are mechanical systems typically used in high-torque, low-speed applications. These systems take the high-speed output of a motor and increase the torque. For this reason, gearboxes are widely used in various industrial and commercial applications. Here are some areas where gearboxes are commonly used:

• Industrial Automation: Gearboxes are frequently used in industrial automation systems, conveyor systems, palletizing machines, and assembly lines. This is because precise motion control and torque requirements are important in these applications.
• Transportation and Conveyor Systems: Reducers are used in transportation and conveyor systems to enable the movement of products. These systems typically require low speed, high torque operation.
• Cranes and Lifting Equipment: Gearboxes, which are often preferred in cranes and lifting equipment, are used to provide high torque operation and precise control. This is because safety and durability are paramount in these applications, and gearbox motors provide this in abundance.
• Robotic Systems: Industrial robots and all other robotic systems can be equipped with reducers to keep them under control. This helps the robot operate at low speeds and high torques.
• Agricultural Machinery: In the agricultural sector, reducers are used in tractors, harvesters, and other agricultural machinery.
• Power Plants: Power plants, which are among the most common areas where gear motors are preferred, generate significant profits in terms of business. In particular, in hydroelectric and thermal power plants, gear motors are used to optimize the operating speed of turbines and generators.
• Mining and Construction Equipment: Mining machines, excavators, drum rollers, and other construction equipment can perform high-torque operations when equipped with reducers.

What to Consider When Selecting a Gear Motor?

When choosing a reducer motor, it is essential to consider many factors and conduct thorough research. To do so, you should take the following points into account.

• Application Requirements
• Torque and Speed
• Frequency and Duration of Work
• Environmental Conditions
• Efficiency
• Ease of Installation and Integration
• Ease of Maintenance
• Dimensions and Weight
• Cost
• Manufacturer and Quality

By considering the points listed above, you can gain extra profit from gear motors and also take your work efficiency to the highest level.

If you want to increase the efficiency of your motor and gain a cost advantage, contact Şahin Rulman’s team of experts to obtain planetary gear motors with fast shipping options.